Custom Six-Degree-of-Freedom Swing Test Bench Manufacturers, Suppliers

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Custom Six-Degree-of-Freedom Swing Test Bench Manufacturers, Suppliers

The six-degree-of-freedom simulation test platform is used to completely or partially simulate the vibration environment of components when the car is driving on the road, and to conduct road simulation tests on the tested products.

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Product Description

Features

Software

It adopts EtherCAT bus communication, the domestically leading parallel algorithm, and precise modeling, combined with the high fluidity of the underlying data, to fully ensure accurate and efficient control.

Electric cylinder

Lead & Stroke: Affects angle/displacement change rates and movement range.
Strength: Dynamic and static load verification ensures appropriate cylinder diameter and power selection.

Motor and driver

Supports major brands (ABB, Panasonic, Yaskawa, etc.). Power and speed are optimized based on platform load capacity and required angular displacement rates.

Functions

Six Degrees of Freedom: Able to move in 6-DOF according to precise instructions.
Self-Locking: Can self-lock at any position within the range of motion.
Safety Protection: Includes over-travel, overload, and anti-collision buffer protection.
Real-time Monitoring: Continuous output of the current status for each drive device.

Technical Parameters

Payload: 100kg-1000kg
Degree of Freedom	Angle or Displacement	Speed	Acceleration	Positioning Accuracy	Repeating Accuracy
Pitch (α)	±5~±60°	≤50°/s	100°/s²	0.3°	0.03°
Roll (β)	±5~±60°	≤50°/s	100°/s²	0.3°	0.03°
Yaw (γ)	±5~±60°	≤50°/s	100°/s²	0.3°	0.30°
Forward/Backward (X)	±10mm~±450mm	≤1000m/s	≤2.0g	0.03mm	0.01mm
Left/Right (Y)	±10mm~±450mm	≤1000m/s	≤2.0g	0.03mm	0.01mm
Up/Down (Z)	±10mm~±800mm	≤1000m/s	≤2.0g	0.03mm	0.01mm
Other Parameters
• System response frequency: 0Hz-20Hz • Operation parameters: ≤0.02mm • Drift: Position drift ≤ 0.0025m after 12 hours of continuous operation.
Control System
The system consists of EtherCAT bus control, self-produced core hardware, bus-type servo motors, and customizable platform control software (somatosensory algorithms, special effects modules).

Product Description

Six-Degree-of-Freedom Swing Test Bench (1)

Six-Degree-of-Freedom Swing Test Bench (2)

Six-Degree-of-Freedom Swing Test Bench (3)

Six-Degree-of-Freedom Swing Test Bench (4)

Six-Degree-of-Freedom Swing Test Bench (5)

Frequently Asked Questions

Q: What communication protocol does the motion platform use?

The platform utilizes EtherCAT bus communication, which ensures high fluidity of data and accurate control through a parallel algorithm.

Q: What is the maximum payload capacity?

The payload range of this six-degree-of-freedom swing test bench is between 100kg and 1000kg.

Q: Does the system provide any safety protection during operation?

Yes, the platform includes built-in over-travel protection, overload protection, and anti-collision buffer protection for safe operation.

Q: Can the platform's position be fixed?

Yes, the platform is designed to self-lock at any position within its range of motion.

Q: Can the control software be customized for specific requirements?

Absolutely. The control software can be customized for non-standard requirements, including adding special effects module algorithms or somatosensory algorithms.

Q: What is the positioning accuracy of the system?

The platform offers high precision, with angular positioning accuracy of 0.3° and linear positioning accuracy of 0.03mm.